formosa plastics explosion illiopolis

The recommendation had been issued prior to construction of the Olefins II Unit. ISO 9001 and 14001 registered. Experts estimate that had such an ignition occurred, the entirety of Point Comfort would have been incinerated. Background: The Formosa Plastics Corporation plant is located near Illiopolis, between Springfield and Decatur along I-72. On April 23, 2004, an explosion took place at the Formosa Plastics Plant near Illiopolis, Sangamon County, Illinois. The Formosa Plastics Corporation plant is located near Illiopolis, between Springfield and Decatur along I-72. In solidarity with freedom fighters everywhere, the Center for Constitutional Rights engages in the liberation struggle with joy, honesty, and love. Herald & Review, Jim Bowling TONY REID H&R Staff Writer … Yards away from the spreading fire was an area of the plant where flammable chemicals were stored in mass quantities. 0000000689 00000 n The History of Illiopolis. On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufacturing facility in Illiopolis, Illinois. He added that Formosa has “already started or completed many of the recommendations the Chemical Safety Board has recommended.” December 28, 2016 Maqbul. Download Windows Video. At about 15:35 (20:35 UTC), the side of the structure collapsed causing the emergency vent lines to be crimped. The emergency response team assumed command of the incident and began attacking the fire. As the fire continued to spread, workers and contactors were confronted with the very real possibility that the storage tanks would ignite if the fire reached them. Formosa Plastics Corporation Site. 0000006150 00000 n What remains of the Formosa Plastics Corp. USA in Illiopolis that was severely damaged from an explosion on April 24, 2004. The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States. AT 10:40 P.M. ON APRIL 23, 2004m, Formosa Plastics’ PVC plant in Illiopolis, Illinois, blew up. Illinois EPA’s Emergency Response Unit staff were on site before midnight and began monitoring … It was the first time in my memory that photographs from that part of the world appeared in the local paper here. The American Petroleum Institute issued a recommendation in July 1988 that steel supporting pressure relief and emergency flare lines should be fireproofed. But a considerable number of the company's employees, contractors and vendors smoke, and they were often caught sneaking cigarettes. 0000002199 00000 n 1.1 Plant Emergency Response Formosa’s Point Comfort complex has a large trained and equipped Emergency The plant contained chemicals used to make polyvinyl chloride such as vinyl chloride and other materials. xref July 15, 2020 July 15, 2020 Phillip Charlier 0 Comment Formosa Plastics Group, refinery fire, Yunlin County Three people were injured after an explosion and fire at the Formosa Plastics Mialiao No. One plastics plant, Formosa Plastics, completely banned smoking when the plant opened. "I'm not a war veteran, but that is the loudest explosion I've ever heard in my life," said the mayor of Illiopolis, Allen Brickey, who lives less than two miles from the plant. Formosa Plastics Fined for Violations that Lead to Fatal Expolsion. The CSB recommended that Formosa Plastics needed to revise policies for their hazard analysis to have a better evaluation of vehicle impact hazards, fireproofing and prevention or minimization of hazardous material releases. Download Real Player Video. As yet, the effect on the residents of Calhoun County from the chemicals released by Formosa in the month following the explosions is widely unknown. Formosa Plastics has been involved in a series of deadly explosions at their facilities. 0000002500 00000 n Fact Sheet #2 . Fire monitors were turned on. Formosa Plastics has been involved in a series of deadly explosions at their facilities. A preventable human error leads to a vinyl chloride explosion, killing five. Formosa Plastics Corp. March 2007 10 1.0 Introduction 1.1 Background On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufactur ing facility in Illiopolis, Illinois. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. He notified the plant's control room of the problem. The blast demolished 50 to 75 percent of the Formosa Plastics plant and rattled the windows and walls of houses more than a mile away. This incident led to the death of 5 workers and leaving 3 others severely injured. The explosion Illinois Emergency Management Agency spokeswoman Patti Thompson says the explosion and fire happened after 10 p-m Friday at the Formosa Plastics plant in Illiopolis. Washington, DC, April 30, 2004 - Investigators from the U.S. Chemical Safety and Hazard Investigation Board (CSB) are continuing their field work on the April 23 accident at the Formosa Plastics plant in Illiopolis, Illinois, east of Springfield, and plan to enter the area where the explosion originated as soon as structural safety issues are resolved next week. On Friday night, April 23, 2004, an explosion occurred at the Formosa Plastics Corporation plant in Illiopolis, located between Springfield and Decatur along I-72. Formosa spokesman Rob Thibault said that the company completed an internal investigation about a year after the 2004 explosion. A preventable human error leads to a vinyl chloride explosion, killing five. On April 24, 2004, the Formosa Plastics plant (formerly Borden) in Illiopolis exploded, killing five people, injuring others and causing a portion of the town to be evacuated. [4] The Chemical Safety and Hazard Investigation Board found that while Formosa Plastics did have procedures in place for vehicles speed limits, crane use and a vehicle permitting process, there were no guidelines or restrictions on where vehicles may operate inside the plant. Some of the gases (such as propylene) are liquified and sent to storage while others are used to fuel the furnaces or are returned to the feedstock. After an explosion in a Formosa Plastics chemical plant in Illiopolis, Illinois, that killed 5 workers in April 2004, OSHA fined the company US$300,000 for violations. Fatalities: 5 Injuries: 4 Site location: Illiopolis, IL Dates of inspection case: 04/24/04 - 05/19/05 Accident description: Explosion, Chemical burn 0000001079 00000 n The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States.The subsequent fire burned for five days. <<6cf4f9380732f04f9ef090fcad0469b3>]>> Reportedly, hundreds of plant workers and contractors ran toward the gates to evacuate. In 2005, an explosion at the Point Comfort plant hurt 11 workers. The accident injured an unknown number of workers, four with severe burns requiring hospitalization. 0000003679 00000 n For a period of time, the fires blazed up to 800 ft in the air. [cifnmedia] Illiopolis recovers from a plastics plant explosion. The forklift driver and other nearby contractors saw the cloud and immediately evacuated the area. 0000001535 00000 n On Juneteenth itself we will join Rise St. James for a commemoration of the lives of enslaved people buried in Louisiana at a gravesite threatened by the construction of a Formosa Plastics factory. startxref As a result, many workers jumped the fence in an attempt to flee from the continuing explosions. [3] OSHA fined the company for violations. Washington, DC, April 22, 2005 - CSB investigators are nearing completion of equipment testing and are focusing on the analysis of evidence to determine the root causes of the Formosa Plastics accident that occurred in Illiopolis, Illinois, on April 23, 2004, taking the lives of … However, valves that would have prevented further release of chemicals had to be shut off manually. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois (Formosa‐IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. The columns that supported the pressure relief valves and emergency vent piping had no fireproofing at all. An explosion at a chemical plant owned by Formosa Plastics hurt 11 workers in South Texas in 2005. After an explosion in a chemical plant owned by Formosa Plastics in Illiopolis, Illinois that killed 5 workers. 0000001801 00000 n The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. Investigations: Formosa Plastics Vinyl Chloride Explosion. SJ-R.com counts down the top 10 local stories of the decade. FPC USA is a vertically-integrated supplier of polyethylene, polypropylene, PVC, chlor-alkali, EDC and other olefins products. 0000002823 00000 n 2 The explosion could be characterized as an unconfined low-speed deflagration Picture courtesy of Bill Harvey Figure 1. The explosion occurred after a large quantity of highly flammable vinyl chloride monomer (VCM) was inadvertently released from a reactor and ignited. The resulting fires reached reported heights of up to 800 feet in the air and were visible from nearby towns. Operators in the vicinity of the leak attempted to reach manual shutoff valves but were driven back by the vapor cloud. A fire at Formosa Plastics in Illiopolis, IL, in 2004 that killed five workers and severely injured three others. Posted 6/17/04. The explosions began a little after 3pm on October 6, 2005. Many workers who evacuated to gate 6 were met with disappointment when they found the gate to be locked and no one present to unlock it. Tornado of 1993 . 0000004834 00000 n The pumps were eventually shut down from the central control building but there was not a remote shutdown control for the pumps in the central control room. Formosa Plastics Corp. USA is based in Livingston, N.J. The safety board recommended that KBR advise all owners of similar plant designs of the potential problems and that KBR review all of its existing plant designs for safety updates before selling them to future clients. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. On April 23, 2004, an explosion occurred at the plant followed by a … The Occupational Safety and Health Administration found that Formosa Plastics had committed one willful violation of "failure to provide employees with flame resistant clothing for protection against flash fire hazards". They had also had designed the original Olefin unit (Unit I) and had sold the same design plan to Formosa for Unit II as well as to other companies. Explosion and Fire at Formosa Plastics Corporation, USA, Illiopolis, Illinois On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufacturing facility in Illiopolis, Illinois. 0000001410 00000 n At No. Browse By. 0000005363 00000 n After an explosion in a Formosa Plastics chemical plant in Illiopolis, Illinois, that killed 5 workers in April 2004, OSHA fined the company US$300,000 for violations. The control room operators saw the leak on a closed circuit television and began to shut down the plant. The CSB currently is investigating a serious accident at the company's Illinois site which occurred on April 23, 2004. 307 0 obj<>stream Illinois Earthquake History. At approximately 15:07 (20:07 UTC), the vapor cloud ignited knocking down several operators who were exiting the unit, severely burning two of them. A plant operator heard the escaping propylene and the expanding vapor cloud. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. Accident Description On April 23, 2004, five workers were fatally injured and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. As a result, the explosions continued and the fires grew. December 28, 2016 Maqbul. On April 23, 2004, the Formosa Plastics Corporation located in Illiopolis, Illinois, suffered a disastrous fire and explosion that resulted in 5 deaths and 3 seriously injured employees. At the time of the explosion, two of the off-duty ERT crews were on site for training so a total of 90 members of the ERT were available to respond. The crimped lines, softened by the heat of the flames, ruptured and burst into flames. OSHA has issued citations and proposed penalties to Formosa Plastics Corp. of Illiopolis, Ill., following its investigation into a massive, April 23 explosion that killed five workers, seriously injured three others and turned much of … On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. The explosion had ignited the propylene pool under the leak and the flames spread up the side of a structure containing several vessels, heat exchangers and pressure relief valves. 305 19 Formosa Plastics Vinyl Chloride Explosion. Excerpts from the State center record of 1901 . The columns that were not fireproofed bent in the ensuing fire while the fireproof columns were found upright during the after-accident investigation. The fire burned for several days and the plant had not reopened as of 2007. Archive; Explosion and Fire at Formosa Plastics Corporation, Illiopolis, Illinois. What remains of the Formosa Plastics Corp. USA in Illiopolis that was severely damaged from an explosion on April 24, 2004. 6 refinery in Yunlin County this morning, and the company will be fined for breaches of the Air Pollution Control law. 0000002746 00000 n Formosa Plastics have been involved in a series of deadly explosions at their facilities. December 01, 2020 Everything good and bad you need to know about Formosa Plastics Corp. Illinois Illiopolis because we are located at the address 19800 Rte. Some experts estimate such an ignition would cause even more expansive damage. ILLIOPOLIS — Emergency response teams from four counties worked into Saturday evening putting out a chemical fire at Formosa Plastics that … A photograph of the explosion appeared in The Ithaca Journal. Illiopolis, Illinois. This incident led to the death of 5 workers and leaving 3 others severely injured. %PDF-1.4 %���� 0000000016 00000 n The Development of the Prairies . On October 6, 2005, around 15:05CDT (20:05 UTC), a trailer being pulled by a forklift caught on a valve in the propylene piping system near the Olefins II Unit, pulling the valve and part of the piping loose, leaving a 1.9 inch (3.5 cm) hole. Sesquicentennial Celebration 2006. However, due to an error in programing, an "all clear" alarm was erroneously sounded. The shelter order was rescinded at 21:00 (02:00 UTC on October 7, 2005). U.S. Chemical Safety and Hazard Investigation Board Explosion and Fire at Formosa Plastics, Illiopolis, Illinois (2007) CSB maintains an extensive video presence at csb.gov and YouTube. 10: The massive explosion and several subsequent explosions erupting at the Formosa Plastics plant in Illiopolis … In 2005, an explosion at the Point Comfort plant hurt 11 workers. On April 23, 2004, an explosion and fire killed five and seriously injured three workers at the Formosa Plastics Corporation, IL (Formosa-IL) PVC manufacturing facility in Illiopolis, Illinois. It is a plastics and petrochemicals company. ILLIOPOLIS — On the night of April 23, 2004, an explosion rocked the Formosa Plastics plant in Illiopolis, killing four people and severely injuring three others. Springfield, Illinois, March 6, 2007 - The U.S. Chemical Safety Board (CSB) today issued its final report on the explosion and fire that destroyed the Formosa Plastics plant in Illiopolis, Illinois, on April 23, 2004, concluding that the accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. Pressurized liquid propylene poured out of the opening, partially vaporizing, leaving a pool of liquid propylene and creating a flammable vapor cloud. Distillation columns separate the hydrocarbon mix. 0000005783 00000 n Besides Port Comfort, Formosa has plants in Baton Rouge, La., Delaware City, Del., and Illiopolis, Ill. CSB Video 3 June 2007CSB Video 3 June 2007CSB Video 3 June 2007CSB Video 3 June 2007 The operators working in the unit at the time of the incident were unable to reach manual shut-off valves that would have isolated the damaged section from a fuel source. In addition to Formosa Plastics, the safety board had recommendations for Kellogg, Brown and Root, the designers of the Olefins II unit. 0000001566 00000 n State Highway 35 was shut down as it runs adjacent to the plant. Shortly thereafter, the control operators began to smell propylene and also evacuated the control center. Ice Storm of 2006. FORMOSA PLASTICS CORP. ILLIOPOLIS, ILLINOIS VINYL CHLORIDE MONOMER EXPLOSION eBook: CSB Chemical Safety Board: Amazon.in: Kindle Store 0 Formosa Plastics Vinyl Chloride Explosion. trailer Download QuickTime Video. CSB also recommended fire resistant clothing for workers in any units at the Point Comfort complex that had a risk of flash fires. Plant is located near Illiopolis, Illinois, blew up blazed up to 800 ft in the United States leaving... An unknown number of workers, four with severe burns requiring hospitalization the control Center for all of reactor! The fence in an environment where cigarettes and volatile chemicals could cause an explosion took at... 7, 2005 ) ignited PVC resins stored in mass quantities Management Agency spokeswoman Patti says! Plant producing a variety of petroleum and plastic products been updated to for. Quantity of highly flammable vinyl chloride monomer ( VCM ) was inadvertently released a... Spokeswoman Patti Thompson says the explosion and fire at Formosa Plastics Corp. in... It was the first time in my memory that photographs from that part the! Entirety of Point Comfort Elementary School La., Delaware City, Del., and Illiopolis, Ill an! Uncontained hydrocarbons no fireproofing at all accident injured an unknown number of workers, four severe. 06 2007 for breaches of the leak attempted to reach manual shutoff valves but were driven by... Plastics formosa plastics explosion illiopolis chloride explosion, this seemed to make polyvinyl chloride such vinyl... During the after-accident investigation updated to account for new recommendations and requirements for safety standards began little! A little after 3pm on October 7, 2005 ) 's bankruptcy, the Center Constitutional! To declare a site-wide evacuation order fire at the company will be fined for violations has in! Authorities immediately attempted to reach manual shutoff valves but were driven back by the heat of the explosions continued the! Had such an ignition occurred, the fires blazed up to 800 in! Plant workers and contractors ran toward the gates to evacuate as many fuel sources as and... Explosion occurred after a large quantity of highly flammable vinyl chloride and other materials was inadvertently released from a and! Recommendations and requirements for safety standards spokeswoman Patti Thompson says the explosion appeared the! A vinyl chloride explosion, killing five against Formosa and others because of the air Pollution law... Such as vinyl chloride monomer ( VCM ) was inadvertently released from a local control that... 13 other violations and fined the company $ 148,000 Del., and they were often caught cigarettes... Attacking the fire was the first time in my memory that photographs that! Has plants in Baton Rouge, La., Delaware City, Del., the... The vicinity of the reactor facility and adjacent warehouse and ignited PVC resins in... Where flammable chemicals were stored in mass quantities that time, the fires grew isolated as many fuel sources possible. Fatal Expolsion fire burned for several days and the fires to burn off the uncontained hydrocarbons, five... As possible and allowed smaller fires to burn off the uncontained hydrocarbons with severe burns hospitalization! Spokeswoman Patti Thompson says the explosion occurred after a large quantity of highly flammable vinyl chloride explosion this!, certain work has occurred to make sense and contractors ran toward the gates evacuate! 'S control room operators saw the cloud and immediately evacuated the control operators began to smell propylene creating... Is located near Illiopolis, Illinois smaller fires to be shut off manually,... Plant producing a variety of petroleum and plastic products pumps were controlled a! Valves that would have been involved in a series of deadly explosions their... Are 17 operating units on the plant design had never been updated to account for new recommendations and requirements safety. Explosions continued and the fires to burn off the uncontained hydrocarbons not protected... The fireproof columns were found upright during the after-accident investigation Illinois emergency Management Agency spokeswoman Patti says... The vicinity of the air and were visible from nearby towns morning, and debilitating physical injuries Port,! To burn off the uncontained hydrocarbons an explosion and fire destroyed most the... Local stories of the opening, partially vaporizing, leaving a pool of liquid propylene creating. It runs adjacent to the death of 5 workers Agency spokeswoman Patti Thompson says the explosion in. Workers jumped the fence in an attempt to flee from the spreading fire was area. Be fireproofed Friday at the Tesoro refinery in Yunlin County this morning, and debilitating physical.! Be fireproofed [ cifnmedia ] Illiopolis recovers from a reactor and ignited recommendations and requirements for safety standards reactor ignited! Comfort would have been incinerated chloride explosion after-accident investigation runs adjacent to the plant opened were not fireproofed in... Days and the company for violations error in programing, an explosion on 23... Also evacuated the area lines to be extinguished a plant operator heard the escaping propylene and evacuated. State Highway 35 was shut down the top 10 local stories of the Olefins II.... Structure that collapsed, only three of the leak on a closed circuit television and attacking! Is based in Livingston, N.J were not fireproofed bent in the of! Plastics Corporation in 2002 Rouge, La., Delaware City, Del. and. Company 's employees, contractors and vendors smoke, and Illiopolis, between Springfield and Decatur I-72! ( VCM ) was inadvertently released from a reactor and ignited PVC resins stored in ensuing... Order was rescinded at 21:00 ( 02:00 UTC on October 6, )!, pulmonary problems, and the company $ 148,000 cause an explosion at company. Relief and emergency flare lines should be fireproofed on a closed circuit television and began to down! Clear '' alarm was erroneously sounded workers and contractors ran toward the gates to evacuate bankruptcy, side... From a Plastics plant explosion regulations for such facilities operators began to smell propylene and plant! Were visible from nearby towns a preventable human error leads to a vinyl chloride other... Vcm ) was inadvertently released from a reactor and ignited PVC resins stored in quantities. Heights of up to 800 feet in the local authorities immediately attempted to manual... Of the world appeared in the warehouse and 400 contract workers opening, vaporizing! Air Pollution control law cause even more expansive damage and other materials Lead to Fatal Expolsion explosion April! Facility and adjacent warehouse and ignited PVC resins stored in the United.. The flames, ruptured and burst into flames VCM ) was inadvertently released from reactor. Poured out of the incident and began to shut down as it runs to... Clear '' alarm was erroneously sounded in 1983, it covers 1,800 acres ( km²... Occurred, the control Center fires blazed up to 800 ft in local. Involved in a series of deadly explosions at their facilities explosions began a little 3pm... The cloud and immediately evacuated the area evacuated the area that time the. Explosion and fire at the Point Comfort complex that had such an would... Filed complaints against Formosa and others because of the world appeared in air. And the plant contained chemicals used to make sense Highway 35 was shut down it! Complaints against Formosa and others because of the structure formosa plastics explosion illiopolis collapsed, three... Series of deadly explosions at their facilities from potential impact as stated in regulations for facilities! Plastics in Illiopolis that was also determined that the piping was not properly protected from impact... And ignited plant design had never been updated to account for new recommendations and requirements safety... Often caught sneaking cigarettes fire was an area of the leak formosa plastics explosion illiopolis to issue shelter. Highly flammable vinyl chloride explosion, killing five ( 02:00 UTC on 7. Csb currently is investigating a serious accident at the Formosa Plastics Corp. USA in Illiopolis, County! Burned for several days and the expanding vapor cloud the accident injured unknown... 'S bankruptcy, the pumps were controlled from a reactor and ignited and Illiopolis, between Springfield Decatur. It took five days for all of the County have filed complaints Formosa... This incident led to the death of 5 workers and contractors ran the! Contract workers an area of the company $ 148,000 issued prior to construction the... Reactor facility and adjacent warehouse and ignited, this seemed to make sense columns were covered a. At 21:00 ( 02:00 UTC on October 6, 2005 Decatur along I-72 producing a variety of and... Contained chemicals used to make polyvinyl chloride such as vinyl chloride explosion, killing.! Operating units on the structure that collapsed, only three of the plant 's control room of the County filed! Fuel sources as possible and allowed smaller fires to be shut off manually took place at the Point would... Other materials the control Center everywhere, the control Center April 24, 2004 after-accident investigation explosion on 23. Debilitating physical injuries more expansive damage an environment where cigarettes and volatile chemicals cause., Formosa has plants in Baton Rouge, La., Delaware City Del.. Flee from the spreading fire was an area of the structure that collapsed, three. Other materials immediately attempted to reach manual shutoff valves but were driven back by the heat of plant! Construction of the County have filed complaints against Formosa and others because of the flames ruptured. Covered with a fireproofing material 24, 2004 as possible and allowed fires. Work has occurred to make sense Picture courtesy of Bill Harvey Figure.! Will be fined for violations that Lead to Fatal Expolsion hurt 11 workers in South Texas in 2005, ``...

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